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1210RSG

Accura Technics Model 1210RSG

  • Rotary Grind Specialty
    The Accura Technics 1210RSG is designed to achieve sub-micron precision levels in rotary surface grinding applications.

  • Simple Software
    In order to achieve an easy to use human-machine interface, custom application specific software modules can be added to streamline the programming and machine setup processes.

  • Demanding Surfaces And Contours
    Exceptional roundness, flatness, and concentricity is made possible by the precision linear axes and hydrostatic spindle coupled with the stability of the natural granite base.

  • Acoustic Emissions Monitoring
    An optional touch detection system can be integrated into the machine / control system. This technology enables the operator to maximize throughput and increase dimensional consistency.

    CNC Control
    The 1210G utilizes a Bosch-Rexroth controller providing a flexible CNC platform integrated into a Windows 2000 user interface.

  • Simplified Part Setup
    Vertical orientation provides superior part load, setup, and unload due to good workzone accessibility from the front and top of the machine.

    Vertical Design
    Allows for more precise part creation by eliminating the adverse effects of gravity as experienced on a horizontally oriented machine.

 

Dual vertical axes on 1210 RSG
   
Surface griding application setup showing dresser and coolant lines

 

 
TechnicalSpecifications*
     

1210 RSG Machine Specifications

General

Machine Configuration

Vertical Axis Chucking Type Grinder

Workpiece Capacity

12” O.D X 10” Length (300mm X 250mm), with 8” minimum diameter wheel, 500 lb

Base Structure

Natural granite

Utilities

460 VAC, 3 phase – standard shop air (85psi 6 SCFM)

Machine Floor Space

65”W X 44”L (1610mm X 1113mm)

Control System

CNC Controller

Bosch Typ3 osa/PNC – Multi-tasking CNC for precision multi-axes contouring utilizing the latest digital intelligent drives with high-speed SERCOS interface

Programming Resolution

0.1 micrometer (4 micro-inch), X and Z axes.

HMI Interface

Color touch-screen with fully sealed QWERTY keyboard, USB, RS-232, and RJ-45 Ethernet network ready

Axes Specifications

Type

X and Z Axes

Preloaded recirculating ball slideway

Travel

X Axis

14”

Z Axis

12”

Drive System

X and Z Axes

Preloaded ball screw

Feedback Resolution

X and Z Axes

Linear scales providing 0.1 micrometer (4.0 micro-inch) programming resolution

Spindles

Wheel

Type

Angular contact ball bearing, asynchronous motor

Speed

0-7200 RPM

Work

Type

Pressurized oil bearing

Speed

0-2000 RPM

Drive/Motor

Belt drive, brushless DC

Workpiece Mount

Standard A-5 spindle nose

Optional Equipment

1.   Integrated Touch Detect System

Integration of a Touch Detector / Gap Elimination module provides a deterministic method for accurately finding the surface of the workpiece.  This option monitors the high frequencies emitted from the grinding process in order to “find” the surface.  The unit can be adjusted such that a minimal amount of material is removed from the workpiece during a touch cycle.  The graphic on the right shows the data readout for a typical touch procedure; when the level of noise exceeds the touch threshold (dotted line) the machine immediately stops infeed.  Several functions can then be performed, such as writing a value to a table or executing an axis move, etc. Screenshot of touch detect system

2.   Preload Grind - Application Module

This custom program module can be used in conjunction with the standard CNC interface to provide an easy to setup and execute a bearing preload grind cycle.  Method of cut, gap elimination, and other elements of a preload grind cycle are entered and saved.  Once these data are set, the user is given a simple interface from which the production grind cycles can be executed.  This interface also allows continual process optimization.  Wheel dressing / truing and chuck grinding are conveniently activated at the press of a button, and cycle time monitoring is built in. Screenshot of custom application software for rotary surface grinding

3.   Enclosure

Full upper enclosure completely surrounds the work area providing containment for coolant and grinding mist.

4.   Coolant System

Recirculating flood coolant system utilizing a self-feeding fine mesh paper bed filter (Consult Accura Technics for alternate coolant systems)

5.   Mist Collection Unit

Stand-alone mist collector to remove grinding mist and airborne particles from the work area.

6.   Additional Vertical Axis (W-axis)

CNC controlled vertical axis provides an additional station to allow multiple operations in one machine setup.

Accessories

 

1.   NIB Type Dresser(s)

Modular single point diamond NIB dressing station(s) can be mounted in multiple configurations.

2.   Chucks

Mechanical (collet and hydraulic), magnetic, air actuated, vacuum, or custom chucking can be added.

* Design and specifications are subject to change without notification

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Accura Technics, LLC 310 Marlboro St. Keene, NH 03431 USA
Tel: +1 (603) 355 2727
www.accuratechnics.com
© Accura Technics, LLC. All Rights Reserved.

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