Ultra Precision Rotary Surface Grinding Machine

Accura Technics Model 1210RSG Rotary Surface Grinding MachineAccura Technics Ultra Precision Rotary Surface Grinding Machine

  • Rotary Grind Specialty


    The Accura Technics 1210RSG is designed to achieve sub-micron precision levels in rotary surface grinding applications.

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  • Simple Software


    In order to achieve an easy to use human-machine interface, custom application specific software modules can be added to streamline the programming and machine setup processes.

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  • Demanding Surfaces And Contours


    Exceptional roundness, flatness, and concentricity is made possible by the precision linear axes and hydrostatic spindle coupled with the stability of the natural granite base.

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  • Acoustic Emissions Monitoring


    An optional touch detection system can be integrated into the machine / control system. This technology enables the operator to maximize throughput and increase dimensional consistency.

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  • CNC Control


    The 1210G utilizes a Bosch-Rexroth controller providing a flexible CNC platform integrated into a Windows 2000 user interface.

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  • Simplified Part Setup


    Vertical orientation provides superior part load, setup, and unload due to good workzone accessibility from the front and top of the machine.

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  • Vertical Design


    Allows for more precise part creation by eliminating the adverse effects of gravity as experienced on a horizontally oriented machine.

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Technical Specifications

1210 RSG Machine Specifications
GeneralMachine ConfigurationVertical Axis Chucking Type Grinder
Workplace Capacity12" O.D X 10" Length (300mm X 250mm), with 8" minimum diameter wheel, 500 lb
Base StructureNatural granite
Utilities460 VAC, 3 phase – standard shop air (85psi 6 SCFM)
Machine Floor Space65"W X 44"L (1610mm X 1113mm)
Control SystemCNC ControllerBosch Typ3 osa/PNC – Multi-tasking CNC for precision multi-axes contouring utilizing the latest digital intelligent drives with high-speed SERCOS interface
Programming Resolution0.1 micrometer (4 micro-inch), X and Z axes.
HMI InterfaceColor touch-screen with fully sealed QWERTY keyboard, USB, RS-232, and RJ-45 Ethernet network ready
Axes SpecificationsTypeX and Z AxesPreloaded recirculating ball slideway
TravelX Axis14"
Z Axis12"
Drive SystemX and Z AxesPreloaded ball screw
Feedback ResolutionX and Z AxesLinear scales providing 0.1 micrometer (4.0 micro-inch) programming resolution
SpindlesWheelTypeAngular contact ball bearing, asynchronous motor
Speed0-7200 RPM
WorkTypePressurized oil bearing
Speed0-2000 RPM
Drive/MotorBelt drive, brushless DC
Workpiece MountStandard A-5 spindle nose
                                                                               
Optional Equipment
1. Integrated Touch Detect SystemIntegration of a Touch Detector / Gap Elimination module provides a deterministic method for accurately finding the surface of the workpiece.  This option monitors the high frequencies emitted from the grinding process in order to "find" the surface.  The unit can be adjusted such that a minimal amount of material is removed from the workpiece during a touch cycle.  The graphic on the right shows the data readout for a typical touch procedure; when the level of noise exceeds the touch threshold (dotted line) the machine immediately stops infeed.  Several functions can then be performed, such as writing a value to a table or executing an axis move, etc. Integrated Touch Detect System
2. Preload Grind - Application ModuleThis custom program module can be used in conjunction with the standard CNC interface to provide an easy to setup and execute a bearing preload grind cycle.  Method of cut, gap elimination, and other elements of a preload grind cycle are entered and saved.  Once these data are set, the user is given a simple interface from which the production grind cycles can be executed.  This interface also allows continual process optimization.  Wheel dressing / truing and chuck grinding are conveniently activated at the press of a button, and cycle time monitoring is built in. Preload Grind
3. EnclosureFull upper enclosure completely surrounds the work area providing containment for coolant and grinding mist.
4. Coolant SystemRecirculating flood coolant system utilizing a self-feeding fine mesh paper bed filter (Consult Accura Technics for alternate coolant systems)
5. Mist Collection UnitStand-alone mist collector to remove grinding mist and airborne particles from the work area.
6. Additional Vertical Axis (W-axis)CNC controlled vertical axis provides an additional station to allow multiple operations in one machine setup.
Accessories
1. NIB Type Dresser(s)Modular single point diamond NIB dressing station(s) can be mounted in multiple configurations.
2. ChucksMechanical (collet and hydraulic), magnetic, air actuated, vacuum, or custom chucking can be added.


*Design and specifications are subject to change without notification

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